UPCOMING EVENT:  APL/CPAC/NeSSI Fall Workshop

                           November 2-4, 2009
                             Seattle, WA

New Sampling/Sensor Initiative (NeSSI™)

NeSSI™ is a non-affiliated international ad hoc group composed of over 250 people (and growing) including end-users such as ExxonMobil, Chevron, Dow Chemical, and Eastman Chemical, as well as manufacturers of NeSSI™ components such as  ABB Analytical, Siemens, Fisher-Rosemount, Swagelok, Parker-Hannifin, CIRCOR and many others who are looking to modularize and miniaturize process analyzer sample system components.  NeSSI™ operates under the sponsorship and umbrella of CPAC (Center for Process Analytical Chemistry) at the University of Washington in Seattle. NeSSI™'s origins can be traced to various CPAC Focus Group sessions and a Tutorial presented at the November 1999 CPAC Sponsor Meeting. The membership focus of NeSSI™ has been on manufacturers who are willing to supply parts and components for this initiative as well as end-users who are willing to do "in house" testing. There are now several NeSSI™ sampling manifold designs which conform (approximately) to the SEMI 1.5" manifold. An ISA SP76 standard has been adopted. 

 

What is NeSSI™?

The New Sampling/Sensor Initiative aims to make significant improvement to the design and operation of on-line analyser systems.

The driving forces behind the initiative are economic: NeSSI™ will make analyser systems less expensive and they will give a better pay back.

 

GOALS

HOW

To reduce the cost to build

 

·       Standardisation, reducing design and engineering time.

·       Simplified assembly, reducing manufacturing costs.

·       Less field infrastructure, reducing construction costs.

To reduce the cost to operate

 

·       Faster, easier predictive maintenance, reducing technician time.

·       Remote connectivity, reducing engineering support time.

·       Smart diagnostics, improving maintenance efficiency.

To increase the credits

 

·       Higher reliability, delivering valuable data for more of the time.

 

 

The elements of a NeSSI™ system

The substrate provides the channels through which samples flow and the mechanical platform on which sample system components, sensors and analysers are mounted.

The NeSSI™-bus provides networked connectivity to components and sensors mounted on the substrate.

The Sensor Actuator Manager (SAM) is the interface between the NeSSI™-bus and EtherNet. It enables process measurements with their validity codes to be seen by a Distributed Contol System (DCS) and it enables maintenance-related data to be viewed from remote locations. SAM also includes smart functionality for advanced diagnosis of system health. Remote control of the sample system, for example valve switching is also available via the NeSSI™-bus and SAM.

For More Information Contact:  cpac@cpac.washington.edu

News

New!!Find below links to the configurators for the three primary NeSSI™ vendors.

Presentations from the March 2009 CPAC Satellite Workshop in Rome, Italy are on-line.

Presentations from the January 2009 NeSSI™ session at the IFPAC Conference, Baltimore, Maryland, USA are on-line.

Presentations from the May 8, 2008 NeSSI™ Workshop at the CPAC Sponsor Meeting, Seattle, WA, USA are on-line.

Presentations from the January 28, 2008 NeSSI™ Session at the IFPAC Conference, Baltimore, Maryland, USA are on-line.

Thanks to Rob DuBois and Dave Simko, a list of NeSSI™ publications is available.

An interesting paper describing the historical co-evolution of NeSSI™ and the ISA/ANSI SP76 standard is available as a MS Word document courtesy of Bob Sherman, Universal Analyzers Inc. and Dave Simko, Swagelok.

There are several recent documents available.

bulletThe NeSSI™ Wikipedia page has been published and revised.
bulletWork has started on defining the Generation III (micro-analytical) aspects of NeSSI™...read the latest notes .
bulletWe have started to gather materials for a media kit...see the current media kit doc .

As always, If you would like to make comments, or get involved in any aspect of NeSSI™, contact one of the NeSSI™ Steering Team members or CPAC directly.

A revised NeSSI™ Generation II Specification has been released. This revision further refines the envisioned architecture and functionality for second generation NeSSI™ systems and reflects the "evergreen" status for the specification. As always, comments and contributions are solicited from end-users, manufacturers, and developers.

Examples of NeSSI™ Systems

Some example NeSSI™ systems provided by the substrate manufacturors

 

Circor Tech µMS3 System

Swagelok MPC System

Parker Intraflow™ System

 

 
For information on configuration and design specifications, please contact the vendors below:
Circor Visio Design Tool
Contact Circor at www.circortech.com for custom design support
Swagelok Configurator
http://www.swagelok.com/tools/MPC_Configurator.htm
Parker Design Pro
Contact Parker at intraflow@parker.com for custom design support

NeSSI™ Objectives

Our driver is to simplify and standardize sample system design. There is also a huge opportunity to adapt the emerging class of "lab on a chip" sensors to a miniature/modular "smart" manifold which could fundamentally change the way industry does process analysis.

Objective 1

Facilitate the acceptance / implementation of modular, miniature & smart sample system technology based on ANSI/ISA SP76 standard substrate

Objective 2

Provide a technology bridge to the process for...“sensor/lab-on-a-chip” micro-analytical devices

Objective 3

Promote the concept of... field-mounted (By-Line) smart analytical systems

Objective 4

Lay the groundwork for Pipe to Pixel™ open connectivity architecture for intrinsically safe transducer communications and industry standard communication protocols

Driving Forces for Change

Reduce Cost to Build

bulletDesign, Engineering, Manufacturing, Installation, Etc.

Reduce Cost of Ownership

bulletMaximize Sustained “Fit for Use” Data Generation
bulletSystem Validation
bulletRepresentative Sample Validation
bulletMeasurement (Data) Validation
bulletCommunication Validation

A Complete History - NeSSI™

The following table shows significant milestones in the NeSSI™ program to date (organized in reverse chronological order) along with hyperlinks to related documents and presentations. Many of these links are to Microsoft Office documents (Word files and PowerPoint presentations) in their original form (not html pages) and will require that you have the supporting applications on your machine to view them. In some cases, there is also a version the documents in a more universal Adobe Acrobat reader (PDF) format that can be accessed by clicking on the icon. 

Date Event File
Jan. 2009 IFPAC 2009 NeSSI™ Session Agenda with links to presentations and evening discussion
May 2008 CPAC Sponsor Meeting NeSSI™ Workshop This half-day workshop focused on recent developments related to the NeSSI™ Gen II (intrinsically safe communication and power) communication bus, end-user experiences deploying NeSSI™ in their pilot and production plants, and setting the stage for defining the NeSSI™ Gen III (micro-analytical on NeSSI™) specification and guidelines. The Agenda includes hyperlinks to the presentations
Jan. 2008 IFPAC 2008 NeSSI™ Session Agenda with links to presentations and evening discussion
Nov. 2007 CPAC Fall Sponsor Meeting NeSSI™ Workshop At the CPAC Fall Sponsor Meeting, a one day NeSSI™ workshop focused on addressing the NeSSI™ value proposition, end-user experiences, new hardware developments, NeSSI™-bus, and micro-analytical on NeSSI™ (Gen. III). The workshop agenda contains links to all the presentations in MS PowerPoint format.
Jan. 2007 IFPAC 2007 NeSSI™ Session Agenda with links to presentations and evening discussion
Nov. 2006 CPAC Fall Sponsor Meeting NeSSI™ Workshop At the CPAC Fall Sponsor Meeting, a one day NeSSI™ workshop focused on addressing the NeSSI™ value proposition, NeSSI™-bus, and new hardware developments. The workshop agenda contains links to all the presentations in MS PowerPoint format.
May 2006 CPAC Spring Sponsor Meeting NeSSI™ Workshop Following the CPAC Spring Sponsor Meeting, a one day NeSSI™ workshop focused on addressing the NeSSI™ value proposition, communications, SAM development, and new hardware developments. The workshop agenda contains links to all the presentations in MS PowerPoint format.
Feb. 2006 IFPAC 2006 NeSSI™ Session Agenda with links to presentations and evening discussion summaries and notes
Nov. 2005 CPAC Fall Meeting and NeSSI™ Workshop, Nov. 2005 Agenda (with links to talks) from a NeSSI™ workshop held on the day after the Spring CPAC Sponsors Meeting. The notes from the workshop are also available online. Tabulated results from the SAM Applet end-user requirements exercise are now available on-line

Rick Ales, Swagelok provided an interesting comparison of "tophat" communication interfaces for potential NeSSI™-bus components showing an example of relative cost of the different communication bus options as they exist today. This document was provided as a follow-up to discussions at the workshop.

A presentation, "Utilizing NeSSI™ for Analytical Applications" was given in a general technical report session of the CPAC Fall Sponsor Meeting.

May 2005 NeSSI™ Workshop, May 5, 2005 Agenda (with links to talks) from a NeSSI™ workshop held on the day after the Spring CPAC Sponsors Meeting. The notes from breakout sessions are also available online.
Jan. 2005 IFPAC 2005 There were 9 talks presented at a NeSSI™ session help on Tuesday afternoon (Jan. 11) at the 2005 IFPAC conference. An Agenda provides links to the presentations (in MS PowerPoint format). There was also an evening discussion session on the same day following the dinner. A summary of the discussion was provided by Dave Simco.
     
Oct. 2004 ISA EXPO 2004 NeSSI™ Session There were 3 talks and a Panel Discussion in a NeSSI™ session on Tuesday, October 5, 2004.  Please see the Introduction for an agenda and links to the presentation PDF files. The Panel Discussion Notes are available as a Word document.
June 2004 Revised Generation II specification released A revised specification for NeSSI™ Generation II has been released. This revision further refines the envisioned architecture and functionality for second generation NeSSI™ systems and reflects the "evergreen" status for the specification. As always, comments and contributions are solicited from end-users, manufacturers, and developers.
May 2004 NeSSI™ Workshop, May 6, 2004 Agenda (with links to talks) from a NeSSI™ workshop held on the day after the Spring CPAC Sponsors Meeting.
May 2004 CPAC Spring Meeting 2004 There was a short general session for NeSSI™ on Monday morning after the Corrosion Tutorial. The presented talks are listed below:

NeSSI™ : Real Products at Work - Today: Rob Dubois, Dow Chemical
UOP-Honeywell POCA2 System: Michelle Cohn, UOP
SP76 Components Available - Here Today: Robert Sherman, CIRCOR

The NeSSI™ Focus Group had presentations on the new NeSSI™ discussion board web site and some suggestions for "de facto" standards for NeSSI™ systems.

CPAC NeSSI™ Knowledge Network Web Site: Dave Veltkamp, CPAC
Focus Group -- ANSI/ISA SP76 - Potential Ad Hoc "Rules"?

Jan. 2004 IFPAC 2004 There was a general NeSSI™ presentation session held on Tues. afternoon. The session agenda contains links to the presented papers. There was also an evening workshop/discussion related to NeSSI™ developments. The workshop slides and discussion notes will provide information on the workshop topics discussed.
Nov. 2003 CPAC Fall Sponsor Meeting NeSSI™ Focus Group notes from the CPAC Fall 2003 Sponsor Meeting are now available.  Don Young, from ChevronTexaco, has put together a sample list of NeSSI™ Cluster applications for the petrochemical industry.
Oct. 2003 ISA Expo2003 The October 2003 ISA Expo2003 show held in Houston, TX featured a number of NeSSI™ related activities. There was a special NeSSI™ session (Click here for agenda and links to presentations) and  CPAC had a booth on the exposition floor highlighting NeSSI™ developments with substrates and components provided by Vendors for display in the booth. (Photos from CPAC's ISA booth.) NeSSI™ even made the cover of  Industrial Process Products & Technology (IPP&T) Click here to see the cover and click here to see an image of the article.
July 2003 NIST & OVDA Workshops There were two NeSSI™ related workshops conducted in July 2003, one at NIST and the other at OVDA (the governing body for DeviceNet™) Click here for minutes from the NIST workshop and click here for minutes from the OVDA workshop. We also have a copy of Rob Dubois presentation at the NIST workshop (click here for the PDF version)
May 2003 NeSSI™ Gen II Specification The draft Generation II Specification has been released for comments
May 2003 CPAC Spring Sponsor Meeting The  NeSSI™ Update  presented during Monday's General Session is available along with a presentation on the "DeviceNet Overview"   given at the NeSSI™ Focus Group.
May 2003 NeSSI™ Workshop Presentations from the NeSSI™ workshop can be found by following the links in the Workshop Agenda.
Jan. 2003 IFPAC 2003 Presentations and Agenda from the IFPAC 2003 session titled "NeSSI™: A Sampling Platform for Micro Physical and Micro Analytical Sensors" can be found using this web page (the original Powerpoint Agenda   and comments from Peter van Vuuren, ExxonMobil is also available). There is also a presentation from the Connectivity Initiative (ConnI) available .
Jan. 2003 Year End Summary Report 2002 End of Year report:
Nov 2002 CPAC Fall Sponsor Meeting The  NeSSI™ Update   presented during Monday's General Session is available along with a presentation on the "Proof of Concept Apparatus Projects (POCA)"    given at the NeSSI™ Focus Group.
May 2002 CPAC Spring Sponsor Meeting There was a combined NeSSI™ and ConnI session held on Monday, links to the presentations can be found here.  In addition Ulrich Bonne, Honeywell, has provided a summary of the NeSSI™ presentations and a list of possible applications, benefits, and sensors  for NeSSI™ compiled from the Focus Group discussions. He also included a trip report from the DoE-OIT Sensors and Controls Meeting, Las Vegas, NV, 10-12 June 2002 where the NeSSI™ white paper was presented and discussed. Finally, there is now a web site for NeSSI™'s sister initiative, ConnI (Connectivity Initiative) at http://www.cpac.washington.edu/ConnI/CPAC Connectivity Initiative.htm
April 2002 ISA AD2002 NeSSI™ presentation at the ISA Conference
Mar 2002 Pitcon 2002 There was a flyer circulated at the conference to introduce folks to the concept of NeSSI™ and promote the NeSSI™ Open Session. The Agenda for the NeSSI™ Session (along with links to the presentations and workshops) is now available on-line.
Jan. 2002 IFPAC 2002 Rob Dubois and Jeff Gunnell collaborated on a forward-looking review of progress in process analytics in the year 2012 in which NeSSI™ and other current initiatives play a critical role.

Peter van Vuuren chaired a session titled "Industry Analytics Initiatives: Status & Plans" where NeSSI™ developments were presented, links to the talks can be found in the session agenda, found here. An evening workshop was announced at the show, the Summary Report is here.

Nov. 2001 CPAC Fall Sponsor Meeting The CPAC Fall sponsor meeting was held November 5 - 8 at the University of Washington in Seattle. Jim Tatera put the spotlight on NeSSI™ on three occasions.

Mon Nov 8: Sponsor Symposium

The presentation (see CPACFall_M.ppt) updated the CPAC audience about the new analytical sensors and probes announced at ISA2001.

Mon Nov 8: NeSSI™ Update Session

An overview of the current status of NeSSI™ and a short overview of the Generation II spec was presented (see CPACFall_N.ppt)

Wed Nov10: NeSSI™ Focus Group

The Focus Group presentation (CPACFall_F.ppt). It is a "condensed" version of ISA/INTERMAC Tutorial. Several more people signed up for the A-, C- and X-teams respectively.

Nov. 2001 INTERMAC 2001 ISA (The Instrumentation, Systems, and Automation Society), JEMIMA (The Japan Electric Measuring Instruments Manufactures' Association) and SICE ( The Society of Instrument and Control Engineers) are presenting a joint conference on virtual and real technology for industrial measurement and control applications in the new millennium. The conference was held November 7 - 9, 2001 in Tokyo in conjunction with the 29th INTERMAC 2001, the largest exhibition for International Measurement and Control in Japan.

Rob Dubois presented the NeSSI™ tutorial - see the ISA2001 meeting above. CPAC's main objective for sponsoring this trip was to introduce the NeSSI™ concept to the Asian process analytical community. The presentation was well accepted albeit with lower attendance than Houston ISA. The outcome we believe will be greater involvement from Japan and the Far East in the coming months.

Sept. 2001 ISA 2001 Summary Meeting Report and Presentations
May 2001 CPAC Spring Sponsor Meeting Tutorial Presentations and Focus Group Agenda
Mar. 2001 Pitcon 2001 Presentations, Notes, and some Updates
Feb. 2001 SP76 Standards Elastomeric Seal (Draft Ballot Document)
Metal Seals (Current Draft)
Jan. 2001 NeSSI™ Report Deliverable NeSSI™ Final Report 2000
Jan. 2001 IFPAC2001 Sampling Session Papers and Ad-hoc Meeting Notes
Wrap-up Letter from Rob Dubois
Nov. 2000 CPAC Fall Meeting Sampling Focus Group Presentation
NeSSI™ - Implementation Barriers
FocusGroupNotes
Oct. 2000+ NeSSI™ RFP Responses/Comments

ABB: CoverLetter , Review
Autoflow: Autoplex 8000 Manifold , FAQ
Circor: Capabilities
Parker Hannifin: RFP Submittal , FAQ
Siemens Applied Automation: NeSSI™ Comments
Swagelok: RFP Submittal , FAQ
Tescom: Capabilities

Aug. 2000 ISAEXPO2000 Review Meeting (Agenda/Overview)
Smart Sample Systems
Analysis Function Block Matrix
Breakout Groups Notes
SP76 Meeting Minutes
July 2000 NeSSI™ Request for Proposal (RFP) Information Package
E-mail Header
May 2000 CPAC Spring Meeting Sampling Focus Group Presentations:
Agenda
Overview

Function Blocks
Jan. 2000 IFPAC2000 Plenary Paper : "Process Analytical Systems - A Vision for the Future", Jeff Gunnell & Peter van Vuuren, ExxonMobil Chemical, PowerPoint Presentation
Submitted Paper
Nov. 1999 CPAC Fall Meeting Sampling System Tutorial: 
Agenda and Presentations